How to build new Covering Boards

[John G]

Hi Guys, I'm getting back to work on a project that stalled for a while. Erica's bulwarks leaked, and as a result the covering boards are rotted and iron sick in so many places I've finally got the port side ones off for replacement. That was fun. Now the part I am stuck on: how to build new ones.

The original covering board was three 1" thick mahogony boards scarfed together running from bowsprit to sternpost. Each board is about 10 feet long, 8" wide, and it *looks* like each was cut to the curve of the boat from a bigger board, not bent. If I go the same route, I'd need a new 10' board maybe 12" to 15" wide to cut from. So here's the questions:
- Where the heck do I buy a board like that?
- What other ways are there to build these, I am considering laminating one up from smaller, more bendable sizes?
- Are there any other woods recommended for covering boards?
- Could it be that the originals were steam bent around? (the grain doesn't look like it to my eye)?
- any books recommened on this subject?

suggestions & opinions welcome! Thanks!

John

[Thad]

You should be able to get stock from a hardwood lumber dealer. Spile for the new, plot out your joints. cut and install.

[Bob Cleek]

What Thad said. This is the only way to do it properly. Covering boards aren't bent or laminated. You may be able to use the old covering board as a basic pattern. Fortunately, mahogany in such sizes is still available.

[Jay Greer]

Look for wide plankes that were cut from a bent log.
Curves are what to look for in order to get out more stock with fewer scarfs. When ever possible re-saw from heavier stock, butterfly and book match port and starboard.